Bronco 125 SDHA Cable
Bronco 125 SDHA Cable.pdf
Introducing..... Bronco125- SDHA™ Flexible Power Cables Small Diameter High Amps (SDHA)
From This
6/4 SO Cable 600 Volts 45 Amps
To This
10/4 SDHA Cable 2,000 Volts 49 Amps
UL Listed / NEC & MSHA Certified
- Better Temperature Range +125°C to -65°C versus SO & SEO Cable +90°C to -40°C
- Better Resistance to Ozone, Oil, and Sunlight than SO & SEO Cable
- Better Handling - Lighter Weight & Smaller Diameter than SO & SEO Cable
- Better Amps (more) than SO & SEO Cables
- Better Voltage (more) than SO & SEO Cables
- Better Price (less)
- Better Quality - 100% Made in the USA versus Offshore Cable
In today’s world of global activities, applications of cables in any climate in the world is
critical to the integrity of your electrical systems. If the cable fails your system fails. The
cables you install to power your systems must be capable of withstanding environmental
abuses of abrasion, heat, cold petroleum chemicals, and harsh handling.
Bronco125™ cables are designed to meet the challenges of your system anywhere in the
world. Bronco125™ cables gives you excellent flexibility and superior operating
temperature ranges from +125°C to -65°C.
Bronco125™ value-to-cost ratio is very high. Bronco125™ cables are intended for users
who requires maximum dependability with minimum replacement and down-time
expenses.
Bronco-125 SDHA Small Diameter High Amps (SDHA)
Conversion Table SO/SEO to SDHA
| TYPE |
SIZE |
NEC AMPS |
O.D. INCHES |
TO |
BRONCO |
SIZE |
NEC AMPS |
O.D. INCHES |
| SO/SEO |
8/2 |
40 |
0.814 |
TO |
SDHA |
12/2 |
42 |
0.577 |
| SO/SEO |
8/3 |
40 |
0.855 |
TO |
SDHA |
12/3 |
42 |
0.61 |
| SO/SEO |
8/4 |
35 |
0.98 |
TO |
SDHA |
12/4 |
35 |
0.665 |
| SO/SEO |
8/5 |
28 |
1.075 |
TO |
SDHA |
12/5 |
28 |
0.729 |
| SO/SEO |
6/2 |
55 |
0.926 |
TO |
SDHA |
10/2 |
59 |
0.622 |
| SO/SEO |
6/3 |
55 |
0.98 |
TO |
SDHA |
10/3 |
59 |
0.659 |
| SO/SEO |
6/4 |
45 |
1.08 |
TO |
SDHA |
10/4 |
49 |
0.72 |
| SO/SEO |
6/5 |
36 |
1.2 |
TO |
SDHA |
10/5 |
39.2 |
0.791 |
| SO/SEO |
4/2 |
70 |
1.06 |
TO |
SDHA |
8/2 |
74 |
0.794 |
| SO/SEO |
4/3 |
70 |
1.14 |
TO |
SDHA |
8/3 |
74 |
0.903 |
| SO/SEO |
4/4 |
60 |
1.26 |
TO |
SDHA |
8/4 |
65 |
0.977 |
| SO/SEO |
4/5 |
48 |
1.365 |
TO |
SDHA |
8/5 |
52 |
1.03 |
| SO/SEO |
2/2 |
95 |
1.2 |
TO |
SDHA |
6/2 |
99 |
0.878 |
| SO/SEO |
2/3 |
95 |
1.33 |
TO |
SDHA |
6/3 |
99 |
0.929 |
| SO/SEO |
2/4 |
80 |
1.46 |
TO |
SDHA |
6/4 |
87 |
1.08 |
| SO/SEO |
2/5 |
64 |
1.58 |
TO |
SDHA |
6/5 |
69.6 |
1.18 |
| Ampacity based on Ambient Temperature of 86°F (30C°). |
APPLICATION:
For extreme environments and working conditions where maximum resistance to extreme temperatures, chemicals,
oil, fuel, abrasion, and flex fatigue is needed. Designed for powering heavy duty field equipment used in mining,
cranes, construction, drilling rigs, ships, emergency hospital black outs, movie/stage lighting, submersible pump,
undersea and military field operations. Made in the USA to high quality standards.
- Thermoplastic Vulcanizate (TPV) Advanced Synthetic Rubber *
- Extreme Desert to Arctic Temp Ranges: +125°C to -65°C
- Extremely Reliable and Not Effected by Direct Sunlight & Ozone
- Extra Flexibility for Safer Handling
- Chemicals, Oil, Fuel, Salt Water, Abrasion, & Crush Resistant
* Read Bronco-125™ Test Report.
- MSHA Approved - Philatron’s Certification Number: 7K-281151
- Lead and Asbestos Free for Safer Environment
- Extra Flexible Stranded Bare Annealed Copper
- UL Listed Type PPE 2000 Volts 105°C
- UL, CSA, MSHA, & OSHA - for indoors or outdoors use.
| Catalog Number |
AWG Size |
Number of Conductors |
Bare Cu Stranding |
NEC *Ampacity |
Nom. O.D.(Inches) |
Approx. Lbs. M/ft |
| SDHA122B |
12 |
2 |
65 X 30 |
42 |
0.577 |
197 |
| SDHA123B |
12 |
3 |
65 x 30 |
42 |
0.61 |
249 |
| SDHA124B |
12 |
4 |
65 x 30 |
35 |
0.665 |
307 |
| SDHA125B |
12 |
5 |
65 X 30 |
28 |
0.729 |
365 |
| SDHA102B |
10 |
2 |
104 x 30 |
59 |
0.622 |
240 |
| SDHA103B |
10 |
3 |
104 x 30 |
59 |
0.659 |
309 |
| SDHA104B |
10 |
4 |
104 X 30 |
49 |
0.72 |
384 |
| SDHA105B |
10 |
5 |
104 x 30 |
39.2 |
0.791 |
460 |
| SDHA82B |
8 |
2 |
133 x 29 |
74 |
0.794 |
391 |
| SDHA83B |
8 |
3 |
133 x 29 |
74 |
0.791 |
571 |
| SDHA84B |
8 |
4 |
133 x 29 |
65 |
0.977 |
690 |
| SDHA85B |
8 |
5 |
133 x 29 |
52 |
1.03 |
790 |
| SDHA62B |
6 |
2 |
259 x 30 |
99 |
0.878 |
490 |
| SDHA63B |
6 |
3 |
259 x 30 |
99 |
0.929 |
638 |
| SDHA64B |
6 |
4 |
259 X30 |
87 |
1.08 |
875 |
| SDHA65B |
6 |
5 |
259 x 30 |
69.6 |
1.18 |
875 |
*Ampacity ratings are based on ambient temperature at 87 degrees F (30 degrees C).
COLOR CHART
| # CONDUCTORS |
COLOR |
| 2 |
Black, White |
| 3 |
Black, White, Green |
| 4 |
Black, White, Red, Green |
| 5 |
Black, White, Red, Orange, Green |
TO BRONCO 125™ / FROM BRONCO 66
The BRONCO 66 cable line was originally developed in the 1940's, and the
BRONCO 66 trade name came to be synonymous with exceptional quality.
PHILATRON is a direct descent of the individuals who originally developed
BRONCO 66 cables. With over 100 years of expertise in flexible power cables
PHILATRON has embraced the concept of advancing state-of-the-art in wire, cable and a whole series of innovative new
products meeting current and projected market demands in a wide range of industries.
As the technology of wire and cable has been refined over the years, PHILATRON is proud to introduce BRONCO 125™
in a whole new series of cables superior to BRONCO 66 cables.
In today’s world of global activities, applications of cables in any climate of the world is critical to the integrity of your
electrical system. If the cable fails your system fails. The cables you install to power your systems must be capable of
withstanding environmental abuses of abrasion, heat, cold, petroleum, chemicals, and harsh handling.
BRONCO 125™ cables are designed to meet the challenges of your system anywhere in the world. These cables are
extraordinarily tough with superior conductor’s insulation and outer protecting jacket which exhibits the best physical
properties in the industry.
BRONCO 125™ Mining Cables and Portable Power Cables are made of PHILATRON’s exclusive proprietary
thermoplastic vulcanizate (TPV) advanced synthetic rubber, that gives maximum protection from oil and other petroleum
products, corrosive chemicals, ozone, flame, ultraviolet rays, abrasion, cutting, and crushing.
BRONCO 125™ cables gives you excellent flexibility and superior operating temperature ranges from +125°C to -65°C.
BRONCO 125™ value-to-cost ratio is very high. BRONCO 125™ cables are intended for users who requires maximum
dependability with minimum replacement and down-time expenses.
BRONCO 125™ cables are engineered and manufactured to meet the applicable specifications of ASTM (American
Society for Testing Materials), CSA (Canadian Standard Association), ICEA (Insulated Cable Engineers Association),
MIL SPECS (US Military), MSHA (Mine Safety and Health Administration), NEC (National Electric Code), NEMA
(National Electrical Manufacturers Association), OSHA (Occupational Safety and Health Administration), and UL
(Underwriters Laboratories).
BRONCO 125™ cables are now available in the following constructions:
A
Aerial Cables
Aircraft Assembly Plants
Portable Power Cables
Aircraft Generator Cables
Aircraft Ground Support
Equipment
Appliance Machine Wire
Arc Welding Cable
Arctic Special Purpose
Automotive Primary Wire
B
Battery Cable
Boat Cable
Booster Cables
C
Camera Cable
Coiled Cords & Cables
Control Cable
Crane Cable
D
Diesel Locomotive Cable
Direct Burial Cable
Drop Cable
E
Elevator Cables
Extension Cords
Entertainment Cable
F
Festoon Cable
Flexible Cord
Flexible Power Cable
G
G, & G-GC Cable
Ground Wire
H
Hospital Cable
I
Industrial Control Cable
Instrumentation Cable
L
Lamp Cord
Laser Control Cable
Lighting Cable (Stage)
Locomotive Cable
M
Marine Cable
Medical Cable
Microphone Cable
Mil Spec 3432
Mining Cable
Motor Lead Wire
Movie Industry Cable
Multi-Conductors
Music Instrument
N
Navy Cable
O
Oil Industry Cable
Overhead Cable
P
Parallel Power Cable
PPE Cable
Portable Power Cable
R
Rail Road Cable
Robotic Control Cable
S
SEOWA, SJEOWA
SVEO
Stage Lighting Cable
Submersible Pump Cable
T
Trailer Cable
W
W Cable
Welding Cable
BRONCO-125™ Test Report
+125°C TO -65°C
Thermoplastic Vulcanizate (TPV) Advanced Synthetic Rubber
BRONCO-125™ Provides Superior:
- Oil Resistance
- High/Low Temperature
- Heat Aging
- Ozone Resistance
- Chemical Resistance
- Abrasion Resistance
- Mechanical Strength
- Lighter Weight
LOWER TEMPERATURE FLEXIBILITY
BRONCO-125™ rubber flexible cord jackets resist cracking
to lower temperatures than either thermoset Neoprene or
thermoset rubber. The following are results of bend tests:
|
BRONCO-125™
Type SEO |
RUBBER
Type S |
NEOPRENE
Type SO |
| Cold Bend @ -35°C |
Pass |
Pass |
Pass |
| Cold Bend @ -50°C |
Pass |
Cracked |
Cracked |
| Cold Bend @ -65°C |
Pass |
Cracked |
Cracked |
PHILAFIN™ cables & cords are UL rated at -50°C to +105°E.
GREATER OZONE RESISTANCE
Ozone as generated around most electrical equipment can
cause cracking in most conventional rubbers. BRONCO-
125™ rubber has excellent resistance to cracking caused by
ozone. Below are results of bent loop ozone aging tests of
flexible cord jackets.
|
BRONCO-125™
Type SEO |
RUBBER
Type S |
NEOPRENE
Type SO |
| Hours to Cracking |
1,000 |
24 |
300 |
NOTE: OZONE EXPOSURE - 100pphm/100°F
SUPERIOR HEAT AGING
BRONCO-125™ rubber resists cracking and brittleness
caused by heat far better than Neoprene or rubber.
Comparative heat aging at 250EF. is shown
TOUGHER ABRASION RESISTANCE
Shown below are comparative grinding wheel type abrasion
test results on flexible cord jackets. Again, BRONCO-125™
rubber outperforms Neoprene and rubber flexible cordjackets.
SUPERIOR MECHANICAL STRENGTH
One measure of the mechanical strength of a flexible cord is
resistance to failure under a crushing load. Below are results of
crushing strength tests for flexible cords.
CRUSHING STRENGTH
|
BRONCO-125™
Type SEO |
RUBBER
Type S |
NEOPRENE
Type SO |
Pounds Force
@ Failure |
3,400 |
2,000 |
3,000 |
LIGHTER WEIGHT
Another important consideration in "portable" power supply
cordage is weight. PHILAFIN can offer a lighter, more portable
cable than either rubber or Neoprene. Typical weight savings on
12/3 cords are shown as follows:
12/3 CORDAGE WEIGHT
|
BRONCO-125™
Type SEO |
RUBBER
Type S |
NEOPRENE
Type SO |
| Pounds Per 1000 FT. |
164 |
199 |
235 |
| Weight Reduction |
n/a |
18% |
33% |
COMPARISON OF FLEXIBLE CORD JACKET MATERIALS
UNAGED PHYSICALS
|
BRONCO-125™
Type SEO |
RUBBER
Type S |
NEOPRENE
Type SO |
| Tensile Strength (PSI) |
2,000 |
1,420 |
1,630 |
| 100% Modulus (PSI) |
340 |
690 |
770 |
| Elongation (%) |
550 |
300 |
300 |
LOW TEMPERATURE PROPERTIES
|
BRONCO-125™
Type SEO |
RUBBER
Type S |
NEOPRENE
Type SO |
| Brittle Point (°F) |
-100° |
-52° |
-38° |
| Cold bend @-35°C |
Pass |
Pass |
Pass |
| Cold bend @-50°C |
Pass |
Failed |
Failed |
| Cold bend @-65°C |
Pass |
Failed |
Failed |
AGING PROPERTIES
|
BRONCO-125™
Type SEO |
RUBBER
Type S |
NEOPRENE
Type SO |
| Air Oven 7 Days @ 121°C |
| % Retention of Tensile |
123 |
104 |
188 |
| % Retention of Elongation |
89 |
17 |
17 |
| Air Oven 7 Days @ 136°C |
| % Retention of Tensile |
150 |
0 |
0 |
| % Retention of Elongation |
116 |
0 |
0 |
| Air Bomb 43 Hrs.@ 127°C |
| % Retention of Tensile |
117 |
56 |
93 |
| % Retention of Elongation |
116 |
18 |
43 |
OZONE RESISTANCE
|
BRONCO-125™
Type SEO |
RUBBER
Type S |
NEOPRENE
Type SO |
| Hours To Cracking (100 pphm/100°F) |
1000 |
24 |
300 |
HEAT DEFORMATION (T2/T1)
|
BRONCO-125™
Type SEO |
RUBBER
Type S |
NEOPRENE
Type SO |
| 2000 gms @ 121°C |
.76 |
.93 |
.95 |
MECHANICAL PROPERTIES
|
BRONCO-125™
Type SEO |
RUBBER
Type S |
NEOPRENE
Type SO |
| (Crushing Strength) Lbs. Force To Failure |
3,400 |
2,000 |
3,000 |
| Abrasion Resistance Cycles To Wear Through Jacket |
36 |
18 |
14 |
CHEMICAL RESISTANCE
% Diameter Change--30 Day Immersion at Room Temperature
|
BRONCO-125™
Type SEO |
RUBBER
Type S |
NEOPRENE
Type SO |
| Alcohol--Ethyl |
0 |
-1 |
0 |
| Ammonia |
1 |
2 |
1 |
| Gasoline--Unleaded |
61 |
58 |
63 |
| Kerosene |
34 |
25 |
17 |
| Oil--Motor 10/40 |
9 |
6 |
0 |
| Oil--Vegetable |
-2 |
6 |
0 |
| Skydrol 500 |
0 |
-3 |
22 |
| Toluene |
26 |
60 |
56 |
| Water |
-1 |
-2 |
-1 |
